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Applied Process has been a technology leader in the
heat treating industry since 1978. AP and its
affiliated companies use properly applied Austempering
technologies to solve tough engineering problems. AP
also continues to work on the development of ever more
efficient Austempering systems. This experience and
capability are available to you today.
The roots of Applied Process, Inc. were forged in
1962 when W. R. Keough, with several partners, founded
the Atmosphere Furnace Company (AFC). Their
introductory product was a controlled atmosphere
continuous belt-type austempering line capable of
processing 1,500 pounds (680 Kg) per hour of small
parts. That development spawned the Atmosphere Group,
which included several commercial heat treatment
plants specializing in austempering. In 1967 AFC
produced the first continuous austempering furnace
that allowed hand-loading of the parts. In 1972 the
pusher-type austempering furnace was developed. Also
in that year, the process was first commercially
applied to produce Austempered Ductile Iron (ADI) at
an Atmosphere Group facility.
Each of these equipment and process developments
increased the productivity of the austempering process
and drove down the price, making it competitive with
conventional heat treatments. By the 1970's the light
stamping industry had "discovered" the austempering
process and the conversion was on. Meanwhile, a
variation of the austempering process,
Carbo-austempering, was being explored.
By the 1980's Austempered Ductile Iron had become
more than a laboratory curiosity. It had been
discovered that the ausferrite matrix in ADI (Figure
4) delivered twice the strength for a given level of
ductility when compared to conventional pearlitic,
ferritic or martensitic matrices. The stage had been
set.
Austempering is no ordinary heat treating
procedure, and Applied Process has no ordinary people.
Our staff includes metallurgists, consulting
metallurgists, mechanical engineers and a dedicated
R&D staff.
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